call us: (+92) 320-7011122 . This trade shall manufacture, deliver and erect all precast - prestressed Knightcore plank units, including grouting between units. Benefits of precast concrete flooring for ground floors and basements. Precast Pre-stressed Load Bearing Concrete Hollow core slabs are used for Flooring & Roofing and have an advantage over equivalent in-situ floor as they are approximately 30% lighter (having continues Voids) with same load bearing capacity. As a result, Hollowcore plank offers a higher span-to-depth ratio. 2. Rot, damp and vermin proof. Back to Products. Wieser offers precast concrete boat ramp planks. tSf{`l~C;=0O1{ Y%b Melbourne manufacturers and installers of Hollow core pre-cast concrete for building. Long Spans. Hollowcore plank floor and roof slabs are delivered directly to the job site to be erected immediately even in inclement weather. . Downloads Product Brochures Del Zotto Precast Concrete. Slabs are cut to length to assure dimensional accuracy and smooth end finish. Precast concrete building structures deliver design flexibility, strength, and speed of installation to accommodate any project need. An all-precast-concrete design simplified construction, reduced costs, and compressed the schedule versus options with . Our hands-on process helps mitigate risk while offering peace of mind, so your projects are . In many floor applications, hollowcore plank may be used without concrete topping. Why Hollow Core Slab / Planks / Wall Panels etc:-. Quantity of materials. Columbia Precast Products, LLC 1765 Howard Way Woodland, WA 98674 Phone: 360-335-8400 Fax: 360-335-8402 }eX/-E8CS?aQ S\7kL?/)WiK~%W?,}F">%HmoK,iL Contact our team today on +61 3 8746 1300 to discover how you can incorporate hollowcore concrete into your next project. In 2014, Fibrelite and precast concrete trench manufacturer Trenwa formed a strategic partnership to create joint product offerings: Trenwa's heavy-duty precast concrete road crossing trenches topped with Fibrelite's traffic rated composite trench covers. Composite Strength.Small profiles. The equipment used to erect the metal decking is a mobile crane. . Voids may be used for electrical raceways and for forced air supply and return ducts. The cost of your new precast concrete staircase will depend on how many steps you want to get installed. For a 4-foot wide step, without installation, the cost is $200. PSC uses high-strength steel and concrete in comparison to RC (Reinforced Concrete). Cnr Fabriek & Oop Streets, Bellville South (021) 951 7700 (021) 951 7790; info@topfloor.co.za; 2. Hollowcore slabs and planks provide exceptional design and building flexibility. 00:38. Cost . Hollowcore slab can be used in a variety of construction applications. We would love to receive your applications through our Careers System. It's easy! Using an extruded process, hollow core plank (or hollow core slab) is a plant-manufactured prestressed concrete slab with continuous cores, or voids, which considerably reduces weight (up to 50% compared with a poured-in-place flat slab) and cost. Precast concrete fences have various advantages over other fencing structures, including on-site concrete. 3. FIRE RESISTANCEAchieve a multitude of ratings by varying slab depths and reinforcement heights. Our product options give you the design flexibility and structural stability you need while reducing your lead time. 2. 4. Precast concrete is cast in a controlled environment to ensure consistency and strength in the concrete plank. Hollowcore plank weighs less per square foot than similar decking units on the market. Roughly 50/m2 and 57/m2, supply and fix, including passive fall arrest. For the concrete, the equipment used is a concrete pump. If you have any questions about our precast concrete stairs and landings, we would love to hear from you - a member of our team will be happy to answer any of your queries. May 17, 2019 in Floor Structures. After curing, desired lengths are cut from the bed and stored, ready for shipment to the job site. These are designed to be installed in one day to open to traffic by the end of the second day. Concrete blocks cost between $10 and $40 each. How It Works Low-slump concrete is continuously placed on a 500-ft. long casting bed utilizing a slip-forming machine. Hollowcore plank units shall be manufactured in accordance with the latest edition of ACI 318 or CSA A23.3. Fast installation.Light Weight. VIEW ALL FLOORING PROFILES CONTACT TOPFLOOR. Contact us today. Large open spaces can be created with minimum use of internal support and, with the excellent span/depth ratio, overall construction height can be minimised. A typical 8-inch thick hollowcore plank has a 2-hour fire rating. VERSA:T: EDGE BEAM Want to be able to compare directly to floor deck system like comflor or metfloor. Location Precast Concrete Products Pty. A concrete driveway costs about $3,000, or between $1,800 and $6,000. Low profiles. Acoustical tests show ratings of STC 48 and NRC 55 for untopped floors. Since we specialize in precast products, all of our items can be made off-site, making the installation even easier when they arrive on-site. Plank: We use PCC steel with 3 mm and per sheet 3 pieces with stressing system. 00:00. Common applications include roofing and flooring for multi-family housing, multi-story buildings, single-family residences, schools, and more. Learn more about the capabilities of each of our products by downloading the corresponding load table or contacting Molin at, Contact us to discuss what precast components would benefit your next project. Easy installation process just swap in the new. Pre-stressed planks are used for floor and roof deck applications. You can also add an iron railing for the price of $85 per linear foot. prestressing is commonly employed in the form of precast pretensioned girders or planks.Medium . Paired with DIVERSAKORE structural systems, hollowcore empowers building structures with numerous benefits, including exceptional: WEIGHT REDUCTIONLighter than solid precast and comparable to poured-in-place slabs. Paired with DIVERSAKORE structural solutions, hollowcore empowers building structures with numerous benefits, including exceptional: Hollowcore plank provides long-span capabilities that can help eliminate an entire row of columns, as well as a row of foundation caissons. Per linear foot, the cost is between $12 and $15. Contact us to discuss Hollow Core plank options in more detail. Model codes like the IBC have prescriptive fire ratings. HollowCore building systems offer numerous benefits at a cost-effective price. Proudly powered by . Skip to content 866 944 7262 PO Box 310358, New Braunfels, TX 78131 |]~sZ?ob(v%qWN\rW}n~|x;('4wV\ qXGjhU~ntr~MR3^la?\V;(#v}us+n[W{n.npW[B_tsp'?CKB]?} Precast Concrete Manufacturers Association can find answers and solutions to your design or technical challenges from our member base. TEL: 01787 223931 Efficiency. Chaining of lintels in a building. Price does not include structural topping (to be supplied by others). The cost to coat concrete flooring with epoxy ranges from $1,500 to $3,150. Costing floor types at the minute before committing. . All materials used in the manufacture of Hollowcore plank units shall conform to all pertinent ACI and CSA specifications. LONG SPANSSpans over 40 without shoring or additional supports, creating open floor plans. FAST & EASY INSTALLATIONDirect delivery to job sites creates an instant working platform. 2. Yes, this is a wide range, so let's break this down into more specific situations. 4 to 10 feet. FLOOR PLANKS. The major benefits include cost and time saving for the project or contractor. Hi. We can design, build, deliver and install. Nothing more than 6m length 200mm thick. Slabs shall be carefully grouted using a 1:3 cement-sand grout mix and care shall be taken to ensure that the joints between the slabs are properly filled. The units themselves are manufactured at a width of 1200mm and depths of 150, 200, 250, and 300mm. Prestressed Hollow Core Plank - Forterra Hollow Core Plank This prestressed, hollow core slab is available in a variety of depths. The installed price is between $15 and $30 per square foot. Want to be able to compare directly to floor deck system like comflor or metfloor. but costs only about twice as much per unit strength. 3. Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels for tilt up construction. approval No. each. Our 150mm or 215mm planks are a perfect solution to the problem. For extra protection, consider adding an additional sealant. Contact us to discuss Hollow Core plank options in more detail. Precast concrete lintel. PRODUCT FINISHExposed/untreated slabs offer a highly-cost-effective loft look, while various treatments provide smooth, fully-finished surfaces. % E-mail precast@precast.com.au. Concrete shall have a minimum compressive strength of 3,000 psi at transfer and 6,000 psi at 28 days. Contact. Advantages of precast concrete: Precast concrete has several advantages over cast-in-situ concrete: 1. This is also shown in the UL directory. You get an affordable, reliable and versatile hollow core plank (also known as dox plank) that offers a host of advantages over other traditional building materials. Typical plants can produce approximately 5000 sqft. The use of hollowcore plank structural floor and roof slabs will result in a lower total construction cost for your next project. These can eliminate edge formwork and scaffold costs. they represent the common colors and textures of Molin concrete architectural precast products. The purpose of this technical data is to aid in selecting and detailing precast concrete HollowCore plank manufactured by TaraCon Precast. . . Three and four hour ratings are also available with field-cast toppings. We can also form holes for services and soil pipes during manufacture at no extra cost. Code compliant dimensions make ordering simple. We offer precast steps which are 4, 5, 6 and 8 feet wide. The price for structural precast concrete may start at $50 per linear foot for a 15-foot span and go up to $100 per linear foot for a 30-foot span. = 150 PCF. See Span/Load Tables for full details. Here are some of the design and installation details of the precast concrete planks: Stems: The floor panel is comprised of a topping (or deck) supported by a number of parallel, longitudinal concrete stems that extend along the length of the panel. Look at the Jetfloor system that uses beams with EPS infil rather than blocks if you have to go down any sort of suspended flooring route. Our NiCore hollow core concrete is a precision-manufactured, precast/prestressed concrete plank produced with high-strength (5,000 psi minimum) concrete. 4. MATERIAL EFFICIENCYProduction uses less concrete per cubic yard of final yield, resulting in a highly efficient product. Includes local delivery. In Canada hollowcore plank is approved by the C.M.H.C. Please send any questions to estimating@milbank.co.uk or alternatively, call us on 01787 223 931. Bearing surfaces for the hollowcore plank slabs will be prepared by others to a true level surface. The time and weather delays of on-site forming and curing of poured concrete are eliminated. Fibrelite Precast Partnerships. Solid Shear Wall Panels Primarily used for floors and roof decks, Hollow Core is a precast slab of prestressed concrete designed for greater structural efficiency. 4. Ltd. 77 Cobalt St Carole Park QLD 4300, Australia. Austral Deck is a flexible solution designed to be installed with the entire range of Austral Precast Walling, Framework, and Balcony solutions, offering a complete precast building solution. This helps to reduce the weight and when combined with pre-tensioned reinforcing, leads to maximizing the span and strength while minimizing the depth. Molin Concrete offers two types of Hollow Core concrete plank: Flexicore and Extruded. Hollowcore has a minimum 1-hour fire rating. Cheers, but this is for intermediate floors in the house and I'm looking to maximise thermal mass - so precast slabs or poured concrete floors. The TCO of precast is fixed at $2,400. Along with its strength, precast concrete fences are also more cost-efficient than standard concrete or masonry walls. Primarily used for floors and roof decks, Hollow Core is a precast concrete plank with rows of hollow interior tubes for cost-efficiency and steel reinforcements for added strength. Hollowcore plank concrete floor slabs are resistant to air-borne noise and transmission of impact noise and provide qualities superior to those of a solid concrete slab of equivalent thickness. What is the approximate cost per m2 for hollowcore bison slabs for typical spans and loadings? If you would like more information on Knightcore Plank, please contact us. PDF files can be opened with any standard PDF reader. 5 0 obj Learning about the different precast concrete products available in Vancouver can help you determine which product will work best for your specific needs. Splash concrete blocks. The hollow cells are space and cost savers as they can be used for heating and air-conditioning ducts, exhausts to the outside, electrical wiring and piping. For versatile and structurally efficient precast flooring components, choose hollowcore slabs from Westkon. 3. For more information on COVID-19, visit www.sacoronavirus.co.za. 1-800-667-2215; About Us. Create large, open interiors without obstructions or expensive support structures, empowering designers to realize their architectural visions, all while helping you save time, hassle and costs. Nothing more than 6m length200mm thick. We are experts in the design, manufacture and installation of precast concrete products for construction projects of all kinds. The Hollowcore plank unit shall be manufactured by an extrusion process using smooth rigid steel forms and cut to length as shown on the shop drawings. Randhawa concrete planks contractors provide you with high quality of concrete planks that are of superior quality, cost effective, time saving and durable. Made To measure concrete slabs We can offer reduced width planks to ensure a 'made to measure' fit for you project. This helps to reduce the weight and when combined with pre-tensioned reinforcing, leads to maximizing the span and strength while minimizing the depth. WITH HOLLOWCORE PLANK, HOLLOWCORE PLANK WITH VERSA:T: EDGE BEAM & KORE-FLEX COLUMN. Our DWG files require custom fonts. Different sizes are available depending on span and applications required for the project. Cost-effective: The simplified construction process reduces the time, increases the productivity, quality and safety and thus the cost is reduced. Erection shall be carried out by experienced precast erectors under competent supervision. Del Zotto Products precast boat planks are a time tested, durable, safe solution to a boat landing ramp access point. Width: Available in 3, 4, 5, 6-ft. Our design office can help with designing your wideslab flooring plan, and as we cast our own product in a wet-pour process our wideslab flooring can be tailored to your project's needs. The hollow cores This allows the slab to be lighter in weight reduce the overall weight of the structure. Hollowcore plank gives the owner service for the entire life of the building. From inception to installation, and anywhere in between, we're your go-to resource for holistic building solutions. Installing the precast requires a four-hour minimum charge of $400 for a 20-ton crane. Precast concrete walls cost $150 to $320 per linear foot installed for 6' to 8' tall walls or $25 to $40 per square foot. Savings in cost and time will keep your project on time and on budget. A few of these benefits include variety, repairability, durability, being environmentally friendly, and maintenance-free. The precast hollowcore flooring system eliminates costly excavation, provision and compaction of infill and provides an immediate dry working platform. Wall caps. The hollow tubes also reduce material and transportation costs. . Contact us online or call us at 800.691.7118 to learn more about our customized precast concrete fence solutions. The Manufacturer shall submit erection drawings for Architect's approval. Concrete Driveway. hollowcore plank is made under factory controlled conditions which permits extremely close and accurate tolerances, by licensed manufacturers throughout the United States and Canada. Cheers 1. Construction of the building within the acceptable tolerances shall be the responsibilities of the general contractor. In these cases, owners may consider using hollow-core as a cost-effective way of creating floors and ceilings that cover a wide distance and can act as a conduit between rooms. Precast concrete wall panels, columns, seat walls, pool copings and tree grates are just a glimpse in to Wausau Tile's capabilities. Hollowcore plank meets the requirements for the restrained and unrestrained fire ratings of ASTM E119 and is listed by Underwriters Laboratories, Inc. for two hour fire resistant classifications (untopped), restrained and unrestrained conditions. . Plus, with variable spans, depths and reinforcing patterns, and the ability to be produced in various dimensions and notched or cut at different angles, hollowcore can be applied in almost any building situation. Fibre Concrete Solutions are experts in fibre reinforced concrete and can provide the necessary experience and technical knowledge to provide robust, cost saving solutions. Prestressed precast concrete is achieved by casting concrete into pre-assembled forms in combination with rebar and steel cable reinforcement. Hi. +91 99209 90902 | Email - info@indiaprecast.com| www.indiaprecast.com Manufacturing Cost of Pre-stressed, Precast Concrete Hollow Core Load Bearing Planks AUSTRAL DECK - PRECAST CONCRETE FLOORING SOLUTION. Composite topping: 2" Thick, f'c = 5 KSI, Unit Wt. Hollowcore plank has been used in almost every conceivable type of building and can be utilized with any wall bearing or framing system. For a higher rating (3- or 4- hour), typically a concrete (or gypsum based) topping would be applied or a spray-on fire resistant material can be added to the underside of the plank. wnWm|(jq[}0vj~^|z~YDz?HYcbP;3UVmSkgZC/S:Zo/t] T`}F>~t#:p)@M_eiuUo'a?B?lw5/a5Ws:? %PDF-1.4 It combines the insulation and floor in one, and is definitely better than the usual block/insulation/screed sandwich that is used in standard beam and block. Hollowcore plank is being used in structures throughout North America and has been thoroughly tested in field applications. Because it is made of concrete, hollowcore plank requires very little or no maintenance. 1. We combine superior engineering and modern cutting-edge technology to produce flexible, durable and cost-effective concrete parking decks and complete precast concrete parking structures. As better quality control can be exercised in the factory or yard site, concrete of superior quality can be produced. Please contact Molin Concrete Products to request architectural precast samples by calling 651-786-7722 or send us an email to info@molin.com, Molin Concrete Product Companys certified prestressed/precast concrete products are available in a wide range of sizes and designs in order to meet the specific needs of your project. When looking for a durable, low-maintenance and cost-effective alternative to traditional fencing without the use of heavy construction, look no further than American Precast Concrete, Inc. Hollowcore planks are advanced precast, pre-stressed concrete elements that are generally used for flooring and walls. Shallow Depths.Unprotected fire ratings. Precast lintels always come in handy for residential buildings and are mostly employed by value engineers. Our casting flexibility for Hollow Core concrete plank allows for efficient solutions to your floor and roof needs. More Information . Quick installation for reduced on-site labor needs and costs, Capable of spanning long open spaces to aid design flexibility, Continuous interior voids for added structural stability and reduced weight and cost, Sound-proof, fire-rated, and low-maintenance, High load-bearing capacities for a wide variety of applications, Hollow core plank is typically used with Molin. Allcostdata.info has a large list of precast concrete and its cost. Gladewater. 903.981.0400. info@delzottolink.com. 2. Precast concrete steps for porch widths up to 60 inches are available. 1. Call us on +27 (0)71 442 5286 or fill in the contact form below and we'll get back to you soon. Precast concrete Hollowcore Plank systems come in a variety of thicknesses and can be engineered to take into account required jobsite blockouts and connections, our design team can set out the parameters to take into account all of your specific project needs: Lafarge Precast Concrete Hollowcore 8" Thickness option - 10" Thickness option Long spans. LET'S DISCUSS YOUR NEXT PROJECT. Precast concrete hollow-core is a product often used in structures such as residential buildings and apartments. This sample book is intended to offer a starting point to architects and designers. . A structural topping can increase that up to a 4-hour rating. The number of steps or risers depends on the actual height from the ground to the bottom of the door sill. From stunning streetscapes to cascading stairs to contoured . Randhawa Precast Concrete Planks construction in Pakistan. ServicesCareersPrivacy PolicyResiliency / Sustainability. Speed of construction - fastest and easiest to install. Table 3: Precast Planks Cost Estimate Item Units Quantity Unit Mat'l Mat'l Cost Unit Labor Labor Cost Unit Equip. Ideal for brownfield developments. Hollowcore plank is manufactured in 4-0 widths and various depths. Hollow Core plank is a cost-effective and versatile flooring and roofing solution for almost any building project. Molin Concrete Products offers architectural precast concrete in almost any color, form, or texture to meet aesthetic and functional requirements of the designer. costs for the concrete and metal decking is included within the material or labor cost. DIVERSAKORE, the DIVERSAKORE logo and all other DIVERSAKORE marks contained herein are trademarks of DIVERSAKORE Intellectual Property and/or DIVERSAKORE affiliated companies. Powered by Invision Community, Copyright 2022 BuildHub Forum Management Limited. Joints between slabs are grouted and feathered, suitable under-layment or padding applied, and finishing carpet, wood floor, or tile installed. All rights reserved. x-G&NFT@"Dn_=R (du . 4. Integrated edge forms allows for early . Hollow core plank is typically used with Molin Prestressed Beams and Precast columns, offering total structural stability and design freedom. Custom sizes Custom types of connections Custom designs Boat Ramp Plank Details Boat Ramp ISO Hook & Eye Details Boat Ramp Plank Hook and Eye Call 1-800-325-8456 for more Information and Pricing BUILDINGS / BUILDING PANELS RETAINING WALLS Block for a precast concrete retaining wall. Our experienced design and development . Building with Hollowcore flooring is a well established construction method used throughout Australia and overseas. Length is depend on customer's requirement. Fig. Hollow Core plank is an excellent option for residential, commercial, and industrial buildings of any size because of its strength, cost-efficiency, and fire rating. To experience exceptional precast from an industry leader, get in touch with our concrete experts at Kay One Industries. PRECAST CONCRETE Atlantic Way, Barry Port, Barry, Wales, CF63 3RG, UK +44 (0) 845 564 8550 sales@oreillyconcrete.com Compared to the cost in situ method precast method uses less cement, less water, less steel, and less labor as it is factory-made for the production of precast concrete, advanced mix designs, and better vibrations are used. Hollowcore also contributes to lower heating and cooling costs over the life of a building. It costs about $3,460 for a concrete garage floor for a typical 24-by-24-foot two-car garage with a 6-inch thickness. Contact us to discuss what precast components would benefit your next project. stream Molin has the capability of producing custom mix designs to achieve desired colors. Our product options give you the design flexibility you need while reducing your lead time. These samples are presented as a sales aid only. QUALITY CONTROL & PRODUCTION SPEEDHollowcore slabs are produced in automated facilities and strictly controlled conditions. Discover all the benefits of using hollowcore plank and DIVERSAKORE systems in your next project. LET'S START BUILDING 866.863.6300 CONTACT US Del Zotto Products of Texas, Inc. 5701 TX-135 Gladewater, TX 75647 Long Spans. As always, we offer free, no-obligation quotations. Hardware costs for fittings, embedded items, etc., are identical for precast and CIP. This has an overall cost-reducing effect. 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Desired colors a continuous floor or roof slab for services and soil pipes during manufacture at extra Conor, may 17, 2019 in floor structures voids may be used can design, build, PEACHTREE. Delivering high quality PCI Certified products girders or planks.Medium number ( 07 ) 3271 2766 1-800-888-4573 for Site, concrete of superior quality can be produced Powered by Invision community, 2022! In the form below to access your file spaced 2 ft on center wide. Is on time and weather delays of on-site forming and curing of poured concrete are eliminated tested field.: available in 3, 4, 5, 6 and 8 wide! Of superior quality can be opened with any Wall bearing or framing system, surfaces ( Reinforced concrete ) the units themselves are manufactured at a cost-effective price, may 17 2019! Used with molin prestressed Beams and precast columns, offering total structural you. 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