Atlas' Tilt Slab division is one of New Zealand's leading precast concrete wall manufacturers. This modular nature also enables individual wall panels to be replaced in the unlikely event of excessive damage. They make an ideal structural element for this purpose, normally by casting a thicker interior wythe to provide the necessary support. The results showed that precast concrete panels reduced construction costs by an average of 23%. Architects love architectural precast concrete wall panels because they add to a structures architectural appearance. Moisture can cause substantial damage to finish materials, corroding and deteriorating the metal components. While we are building your precast brick wall panels in our manufacturing facility, site preparation can begin so you can work on an accelerated schedule. | Specialty Manufacturing | High Volume, AutoCAD (DWG, DWZ) | BMP | DXF | GIF | JPG or JPEG | PDF | STEP | TIFF, Minimum 3 in; can be as thick as the building requires (Reinforced). The concrete can break apart if under prolonged attack by fire, and lead to collapsing walls. You get the quality and selection you require along with the service and support you expect from a family-owned and operated business. Its continuous 2.5-inch layer of insulation increases the static R-value by as much as 250% over many construction methods, including site-cast panels and CMU construction. There are four major types of precast systems which are classified based on the on the load bearing structure: 1. Get your project started right with Nitterhouse Concrete today! StoPanel Impact ci prefabricated wall panels include steel framing, gypsum sheathing, and StoTherm ci system, designed specifically for large and small missile impact performance. Select finishes for your project by finish type, system type, texture or aesthetic. Fig 1: Erection of Precast Concrete Wall. Precast sound walls can reduce the noise while providing the area with an aesthetically pleasing look thanks to our different forms and finishes. 2022 Branchs unique Cellular Fabrication (C-Fab) 3D printing process allows you to create a highly functional and unique architectural faade panel in virtually any shape or form. Supplying to anyone from large construction companies, all the way down to residential home owners, Atlas offer a comprehensive supply of most precast concrete structures. Looking for aprecast concrete panels manufacturer? Commercial Construction | Architecture | Design-Build. Our clients trust us to provide exceptional quality and reputable products. GFRC panels allow for great aesthetic details and extensions, such as cornices, due to the manufacturing process. Building with Conscience defines our core values of sustainable design, safety, continuous innovation, and health and wellness for our people, our communities and our planet. Using precast concrete provides the ideal system for resilient structures allowing for easy maintenance. We work closely with our customers to design and engineer customized, architectural precast cladding that fulfills their design ideas and meets their technical requirements. Large Panel System. As an exterior cladding wall panel system with great design flexibility, Slenderwall reduces structural costs and on-site trades. High insulation levels are readily achieved with precast concrete. We're also the only authorized distributor of Superior Walls in Western Canada. |. Strictly composed of precast concrete and are at a minimum of 6" thick. Unit lengths vary depending on the product range, please see the individual product pages for more information. It consists of large walls and floor concrete panels connected in the vertical and horizontal directions. Precast Concrete Panel Wall REQUEST CALLBACK Get Best Quote Approx. For example, use 36- or 48-foot bays for 12-foot wide panels, and 40-foot bays for 10-foot panels. Call Hanson at 320.664.4171 for More Information About Precast Concrete Wall Panels BENEFITS OF PRECAST WALL PANELS Precast concrete walls act as thermal storage to delay and reduce peak thermal loads. Play Video Precast Concrete Wall Panels PermaFence The ultimate in precast fence panels and wall systems Ballistic Resistant Ballistic resistant, high security, precast concrete fence PermaWall 1.0 With proper structural considerations, multiple precast panels can be connected to achieve multi-story construction. Complete rainscreen systems with all the system components from one manufacturer. Typical widths: 4 to 15 ft. As a precast wall manufacturer, we take pride in our high-quality processes. Manufacturing takes place at our 127,500 square-foot facilities in Chambersburg, Pennsylvania. Precast concrete is an excellent choice for exterior walls, especially in the variable climate areas of the Mid-Atlantic region. As a PCI certified plant, we have PCI Certified personnel on staff and follow the rigorous compliance standards of thePrecast/Prestressed Concrete Institute. PRECAST SYSTEMS ENGINEERING MANUFACTURING INSTALLATION, [a-zd!#$%&'*+-/=?^_`{|}~u00A0-uD7FFuF900-uFDCFuFDF0-uFFEF], [x01-x08x0bx0cx0e-x1fx7fx21x23-x5bx5d-x7eu00A0-uD7FFuF900-uFDCFuFDF0-uFFEF], [x01-x09x0bx0cx0d-x7fu00A0-uD7FFuF900-uFDCFuFDF0-uFFEF], [a-zd-._~u00A0-uD7FFuF900-uFDCFuFDF0-uFFEF]. And, if you are in the area, we welcome you to take a tour of our plant, to see samples of our products and learn how we produce the high-quality precast concrete products that we do. Search for a channel partner by geography and category. The back face is commonly troweled smooth, but is not left exposed. Our complete selection of precast concrete products ranges from NiCore hollow core plank, insulated prestressed modular panels and parking structure components to custom-engineered precast buildings and architectural panels used by industrial, commercial and residential customers. Precast wall panels thermal performance comes mainly from the amount of insulation placed in the cavity or within the backup wall, which can vary tremendously depending on the insulation. We take everything into account including panel sizes, sections, assembly methods and other important data to produce the exact wall panels you require to keep your projects moving on time and under budget. Contact us online or call us at 800.691.7118 to learn more about our customized precast concrete fence solutions. As a result, higher-quality work can be carried out. Precast concrete panel 'Vibracrete' walls were a staple when Concretex opened in 1973.A first for the company and to the entire precast walling industry was the introduction of the pre-stressed post uprights.This technology was introduced and perfected by Concretex in-house. . This face can be made with virtually any type of finish. Reveals, articulation, decorative accents, and mix designs are available to meet all your design requirements. Concrete precast wall panels are lightweight, easy to install, and customizable in so many ways. Aesthetically Pleasing. Builders apply facade on-site. For more information or to receive a quote for your construction project, fill out the form below and one of our sales representatives will contact you back as soon as possible. The Precast concrete wall systems offer also a wide variety of shapes, colors, textures, and finishes to the designer. Durable precast concrete panels provide good structural framing, and heat, air, and moisture control. StoVentec Rainscreen systems are complete systems that include all components and a single source warranty in a variety of aesthetics and shapes, including glass. Walls Durable precast facing panels allow for a wide variety of surface textures and custom sizes. Precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanlinessPrecast concrete panels reduce construction costs by 23%. Contact American Precast Concrete All of our concrete products are manufactured in our Southern California facility, then shipped and installed directly at your project site. We take great pride in our work and enjoy working with general contractors, architects, and building owners in Florida, Georgia, Alabama, South Carolina and other states along the east coast. Our centralized location affords us quick and easy access to major highways so that we can get our products delivered and installed throughout the Mid-Atlantic states and beyond. Our VersaCore+Green Sandwich panel offers R-values up to an impressive R-28.2. The erector crew professionally installs the panels. in width greater than the stem-to-stem spacing of the supported double tees Stunning architecture is aspirational, inspirational and achievable with Sto's performative aesthetics. Many of these systems can also incorporate a layer of rigid insulation between the exterior wythe of concrete and the back-up system. This style of paneling can be both load-bearing and non-load bearing but does not have the ability to meet as beneficial thermal efficiency as an insulated panel. Todays precast panels are a far cry from the hollow-core panels first introduced in the early 1970s. of insulation SlenderWall Lightweight Precast Concrete Panel System. Solid wall panel refers to walls being made of solid concrete as opposed to including integral insulation. Wall panels can be designed as non-loadbearing or loadbearing, carrying floor and roof loads, as well as lateral loads. If you are interested in learning more about precast concrete wall panels for your construction project, all it takes is a phone call (or an email.) Vibrating Motor. Our individual panels can reach heights of 73 feet and growing, and depending on the plant of origin, panel widths up to 13 ft. 6 in. Commonly used as an enclosure system and attached to the superstructure which supports the panels. Sto Masonry Veneer Engineered Systems (MVES) give the option of integrating popular masonry veneer surfaces with the confidence of a Sto high-performance, fully engineered system. Precast exterior wall panels can also be designed and created to match any aesthetic. The elements should be connected as much as possible. Nitterhouse Concrete Products. Sto Finishes.. Prefab wall panel manufacturers custom build panelized wall systems in an off-site fabrication shop using, Prefabricated wall panels, like Sto Panel Technology prefabricated wall panels, offer architects and builders a. Precast concrete wall systems can be comprised of a variety of shapes, and wall types. With endless options for customization, youre sure to find the solutions that will bring your unique vision for your precast brick building to life. Hydraulic handle for lifting and moving the extruder machine 2. StoPanel Systems pass the National Fire Protection Association (NFPA) 285 test, a standard measurement for flammability characteristics of current exterior wall systems. It is comprised of four different finishes, with three different integral colors. Nitterhouse precast concrete wall panels may also be designed as load-bearing, eliminating costly steel. With proper structural considerations, multiple precast panels can be connected to achieve multi-story construction. A mix of limestone gravel, minerals and additives are mixed into a slurry. Concrete panel finish is class A to the front face and hand trowel finish to the back face. Precast concrete panels provide concrete's strong acoustic insulation. Sto articles and editorials in the media. Our tested system ensures that all components of the wall will work together according to todays building codes. Sto's full suite of instructor-led current courses, scheduled online hosted webinars, on-demand courses. Leesburg Concrete can provide all the textures and colors found in the Precast Concrete Institute (PCI) Guide. All panels are designed and manufactured in accordance with British Standards - BS5502-22: . An array of products that provides solutions for your restoration projects. The main function of the precast walls is to speed up the construction process. Finishes:As with typical wall panels, the panels are cast in a flat orientation, so the form side is regularly the side that will be exposed to view in the final construction. Our people are connected and committed to your success throughout the design and construction process. Almost an entire building can be made from precast components: beams, columns, slabs, wall panels, staircase, and cornices. Access the full videos library and playlists. The results showed that precast concrete panels reduced construction costs by an average of 23%. The use of precast concrete panels in commercial and industrial construction is far superior to traditional concrete. Stos thorough, proven engineering methods can help you bring your design vision to life with thorough, established, and engineered methods. From wall panels to columns , we can create the cohesive brick panel system that youre looking for. Precast concrete panels are cast within our 127,500-square-foot facility in Chambersburg, Pennsylvania. Moreover, the elements are effectively kept out of . As with other types of shear walls, lite walls serve as the lateral force-resisting systems in the structure. The two layers of concrete, often referred to as concrete wythes, are connected by one of many wythe-connecting systems. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Explore our products Learn more about Superior Walls 2. Traditional brick walls are extremely time-consuming to manufacture and install. In addition, architects can choose from unlimited forms, colors, and textures for precast concrete cladding panels and various finishes, including precast concrete brick panels, exposed aggregate, sandblasted, stone, and thin brick veneers. These wall systems require some form of insulation and an interior wall/finishing system to complete the building enclosures. Expanded polystyrene (EPS), R-value: 3.85 to 4.35 per inch (based on materials density), Extruded polystyrene (XPS), R-value: 5.0 per inch, Polyisocyanurate, R-value: 6.0 to 8.0 per inch. The difference between typical panels and insulated sandwich wall panels is that the latter are cast with rigid insulation "sandwiched" between two layers, or wythes, of concrete. A total pre cast prestressed concrete structure might combine structural prestressed steel reinforced concrete beams, columns, double "t"s or hollow core slabs with insulated wall panels, spandrels or architectural precast panels to construct buildings with both form and function. The effectiveness of precast shear walls is largely dependent upon the panel-to-panel connections. A smarter form of building design and construction. StoPanel XPS prefabricated wall panels include steel framing, gypsum sheathing, extruded insulation and StoTherm ci faade. StoPanel Mineral ci prefabricated wall panels include steel framing, gypsum sheathing, mineral wool non combustible continuous insulation, continuous air and water resistive barrier and StoTherm Mineral ci faade. Call us today at 800.691.7118 for more information. Compartments can retain heat, causing the rapid development of fire. Discover the variety of solutions Sto offers to achieve a desired aesthetic. Available in 2 sizes (2.44m and 3.05m) Easy to install. The standard insulation types in precast insulated wall panels include: Fire Engineering Magazine cites several fire-related problems with precast concrete panels, particularly for large commercial construction: For aesthetics, sealer or concrete coating on the precast concrete panels reduces moisture penetration into the panel; however, the sealer or coating requires reapplication every 7 to 20 years. Builders can quickly install precast concrete wall panels year-round, hastening project timelines. Deck Bearing Detail Joist Bearing Slotted Non-Bearing Spandrel-to-Column Connection Top of Panel Bearing Foundation-to-Footing Connection 1 Leading Manufacturer of precast concrete panel wall, concrete compound wall, precast concrete compound wall, rcc boundary wall, prestressed boundary wall and concrete readymade compound wall from Hyderabad. Precast concrete panels always cost less than site-poured concrete. Trueform's standard precast wall panel thickness is 5/8" thick and can vary in size depending on the capacity and job application. With precast concrete panels, there is no downtime waiting for concrete to dry. Serving Utah, Washington, Oregon, California, Nevada, Arizona, New Mexico, Colorado, Wyoming, Idaho, and more.. All Rights Reserved. The article further addressed the fact that precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanliness. Typical widths: 4 to 15 ft. Since then Fabcon has refined and re-engineered panel performance profiles to match the needs of our customer. These components should not be confused with "light wells," which are internal, open courtyards designed to provide daylight to the center of parking structures and other buildings. But, we are more than happy to talk with you to estimate a price and see if precast concrete panels make sense for your project. for traditional heavy architectural precast), reducing foundation and superstructure requirements and reducing shipping and installation costs. Still highly capable thermally, VersaCore+Green delivers R-values ranging from a LEED-friendly R-13.6 in an 8-inch thick panel up to R-20.2 in a 12-inch thick panel. The final panels weighed in at about 45,000 pounds each. Decorative precast concrete panels make sense because the product is: Shown to the right is a custom decorative concrete panel made for Mayport Naval Station. Our lightweight, easy-to-handle system combines all wall components: continuous thermal insulation, air and moisture barrier, and installer-friendly, adjustable sub-framing system under a single system warranty. Call Us Today 801.326.1016 Precast Concrete Walls View Gallery We provide precast concrete wall solutions, including noise, MSE, gravity block, fencing, and retaining walls. The prefabricated, panelized wall integrates the building envelope layers into a customizable 3D printed lightweight, robust, and easy-to-install composite shape. In addition, we provide numerous aesthetic faade surface options, accommodating all the needs of your designs. The steel frame for supporting the whole machine body 3. An article in the Journal of Construction Engineering documented a 2016 research project that compared the cost of precast concrete to pouring concrete on-site. Precast concrete insulated sandwich wall panels, or sandwich wall panels, are composed of two concrete panels, or wythes, separated by a layer of insulation and connected by wythe connectors. StoPowerwall Stucco systems incorporate Stos high-performance components along with Sto DrainScreen drainage mat and Crack Defense, an additional fortification layer for crack prevention. Can be loaded on one or both sides. This face can be made with virtually any type of finish. It is ideal for projects where complex designs or geometry is required, access is limited, or accelerated construction time is desired. Fabcon nearly reinvented the category in 2001 with the introduction of VersaCore panels. Solutions to meet a variety of performance needs, including Sto NOA-approved systems. This is connected to a back-up system, usually constructed of steel framing or studs, or sometimes concrete. Light or "lite" walls are shear walls used in parking structures cast with an opening in their center to provide visual continuity and to allow daylight or artificial illumination to penetrate deeper into an interior. Leesburg Concrete Company, Incorporated All rights reserved. Precast panels continuous insulation and inherent thermal mass inertia of concrete decreases peak heating and cooling loads, reducing daily temperature swings and saving energy. Precast concrete wall panels and veneer are typically lightweight and easy to install, with products ranging from thin brick veneer to cladding inspired by limestone, travertine and other stone products. Photo gallery and case studies of inspirational projects. Each of these elements specifications easily met in a timely fashion by precast concrete. The high-density Precast Concrete is more durable to acid attack, corrosion, impact, reduces surface . Architectural precast cladding from Leesburg Concrete offers innovative design solutions for your construction project. Lightweight StoPanel Systems allow for easier, less costly transporting, handling, and installation. Insulated sandwich wall panels can be designed to be loadbearing and support floor and roof components. We recommend getting us involved early so we can lend our expertise to your project. StoTherm ci systems integrate continuous insulation, air and water-resistive barrier, and drainage to create an energy-saving wall system with tremendous design flexibility. Fill out our contact form with some details about the construction project or call us toll-free at 866-305-2423. Read More. We deliver the panels in the sequence requested. Stos color collections and color charts. The sandwich design of our precast walls allows for a beautiful architectural finish on the exterior, and a strong, durable concrete interior as well. Roof dead load = 20 psf. Solid precast concrete wall panels for use in many interior/exterior and load bearing or non-load bearing building applications. PCI Certified is a recognized standard within the precast concrete industry. At Nitterhouse, we coordinate with your on-site staff of project managers and construction crews during the installation phase to ensure that our products arrive promptly and meet all your specifications. Precast concrete panels are poured off site and delivered at the exact time and in the sequence you request. The exterior precast walls are made using highly insulated panels (R-value 22) that are furred out on the inside and finished conventionally with drywall. The interior hallway precast walls, however, are constructed with a double-wall precast system, which provides a completely finished wall on both sides (and contains electrical conduit)so . In some cases, precast panels are used as formwork for cast-in-place concrete. Architects and builders in the market for a smarter wall design and construction method than precast concrete wall panels should consider Sto Panel Technology partnerships between leading contractors, fabricators, and Sto Corp. the number one global manufacturer of building envelope solutions. Precast concrete walls used with insulation provide energy benefits that exceed the benefits of mass or insulation used alone in most climates. The crucial parameters that determine the quality of concrete construction, such as curing, temperature, mix design, formwork, etc, are monitored in a controlled environment. High-Quality Structural Precast Concrete But there are other benefits. Easy to reconfigure. . When your construction project needs a high-quality product that meets exacting standards, you can count on precast concrete panels and cladding from Leesburg Concrete. Insulated, 220mm-thick, precast sandwich wall panels (70mm concrete externally, 50mm XPS foam, 100mm concrete internally) commonly used in residential construction achieve a total R value of 2.42 (refer to Insulation). They range from structural elements and reinforced pieces to . This face can be made with essentially any type of finish. Our in-house design team, engineers, and technical staff have extensive experience and can help provide the best and most cost-effective solution for the needs of your project. Precast concrete wall panels are a cost-effective alternative to the brick-and-mortar walling system and does not require as much labour. The structure of the precast concrete wall panel extrusion machine 1. Because precast brick offers so many functional benefits and is quick to produce, a precast brick panel system is an excellent choice for your building. Typical heights: 8 to 50 ft. Sound Insulating. Precast concrete shear wall panels are used to provide lateral load resisting system when combined with diaphragm action of the floor construction. Anticipate the erection sequence. M.S.E. Our broad capabilities allow us to deliver concrete wall panels custom fit to your specific requirements. The base shear should also be able . Types of Precast Retaining Wall. Because the wall panels are produced in advance, they can be pieced together on-site for an easier and more streamlined building process. Thin-shell wall panels consist of a thin, outer-wythe of concrete typically ranging between 1.5 and 3 inches in thickness. Call us and let us know you are ready for installation. In recent years, use of precast concrete wall panels has become more common and is supplanting the use of concrete block and other masonry materials in large buildings such as office buildings . Reflective noise barriers can reduce noise by as much as half while absorptive treatments have been found to further reduce noise pollution. Corrosion Resistant | Weather Resistant | Fire Resistant | Quick Erection Method | Beautiful Appearance, Tensile | Load | Shear | Air | Unit Weight | Temperature | Slump, Capable of40 yards per hourin our state-of-the-art manufacturing facility which includes a computer-controlled mixer. The back face is generally troweled smooth or may have a light broom finish. Speak to your Sales Representative about incorporating chamfer panel edges to reduce the . The surcharge capacity will vary depending on the overall wall height. Flames may also spread outside the building (auto-exposure) from a floor to above the floor. Low maintenance and longevity facade; Aesthetically diverse; Durable strength against a variety of elements such as fire and wind For more on why Sto is the best alternative to precast concrete wall panels, explore additional information in our comprehensive, downloadable guide. StoPanel Systems Prefabricated Exterior Wall Panels are a better alternative to precast concrete wall panels. Precast concrete panels always cost less than site-poured concrete. The back face is commonly troweled smooth or may have a light broom finish. Loads of speed, performance and versatility engineered into every panel. Traditional brick is made from porous clay, but is time consuming to install on a job site, which bring along the inherent safety challenges that accompany scaffold work. Our tested and warranted prefabricated, finished concrete wall panels offer a superior standard for manufacturing and efficiently installing exterior walls. Precast concrete wall panels provide a single cladding assembly built by one certified manufacturer in a controlled environment. Anarticle in the Journal of Construction Engineeringdocumented a 2016 research project that compared the cost of precast concrete to pouring concrete on-site. SlenderWall is a high performance, thermal and fire code compliant, ASTM E119 fire tested, architectural precast composite modular cladding system.Reduce structural costs and on-site trades with the only envelope system that combines the proven technologies: architectural precast concrete, PVA fiber and welded wire reinforcing, stainless-steel . Our proven and unique solutions to building project challenges can significantly quicken your construction schedule, lessen waste, and enhance workmanship quality. On-time delivery with what you need when you need it. This can easily be increased by selecting foam of 80mm or 100mm. StoPanel Classic ci prefabricated wall panels include steel framing, gypsum sheathing, continuous insulation and air and water resistive barrier and StoTherm ci faade. NOISE WALLS With precast concrete's high density, it can absorb sound better than other materials. Precast homes are built using many precast concrete elements. They are often used as a more cost and time-effective substitute to . A history of dedication to the humane and sustainable design of built living spaces. A non-loadbearing precast concrete wall panel has the same aesthetic possibilities as any other precast concrete wall. The back-up system is what connects the wall panel to the structural system of the building and often provides the furring for interior finishes, such as drywall to be attached. Precast Brick wall is cost effective because it requires little to no maintenance over time. Some can also be designed as loadbearing. The fourth side is typically troweled to match the other three sides as closely as possible. Large precast concrete wall panels are produced on our casting beds to ensure flat, uniform panels. When looking for a durable, low-maintenance and cost-effective alternative to traditional fencing without the use of heavy construction, look no further than American Precast Concrete, Inc. Typically, precast concrete wall systems fall into three basic categories: solid, sandwich and thin-shell. For more information, please contact the NPCA technical department or find an NPCA member in your area. The retaining wall heights start at 500mm and go up to 6m. The following technical drawings cover the use of precast concrete wall panels. Durability: Precast Concrete structure has a longer service time period and minimal maintenance. 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